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43244-GB1
Investigation of Renewable Resources for the Synthesis of New Polyolefin Architectures
Robert T. Mathers, Pennsylvania State University New Kensington
Monoterpenes,
such as d-limonene and a-pinene,
are a broad class of naturally occurring substances. d-Limonene
and a-pinene are less toxic, less
volatile replacements for petroleum based solvents. We have investigated the
use of these monoterpenes as renewable solvents and chain transfer agents for
metallocene polymerization of olefins, such as 1-hexene, ethylene and
propylene. Since monoterpenes are available in large quantities and do
not require synthetic modification, they have wide-ranging potential as chain
transfer agents. The toxicity of monoterpenes is also much lower than
chain transfer agents, such as vinyl chloride.
NMR
and gel-permeation chromatography (GPC) detected chain transfer for 1-hexene,
ethylene and propylene polymerizations in monoterpenes. The
polymerization of olefins in d-limonene resulted in monomodal molecular
weight distributions with decreased molecular weight values compared to
polymerizations in toluene and hydrogenated d-limonene. For
example, the molecular weight value (Mw = 26000 g/mol; Mw/Mn
= 1.8) for 1-hexene polymerizations in d-limonene after 1 h at 23° C was
substantially less than similar polymerizations in toluene (Mw =
36000 g/mol; Mw/Mn = 2.0). Polymerizations in a-pinene were more prone to oligomerization
reactions than d-limonene and resulted in ~ 10 % oligomers (Mn
~ 1000 g/mol). The resulting chain transfer to d-limonene during the
polymerization of 1-hexene yielded a higher percentage of trisubstituted
alkenes as detected by 1H NMR. Propylene polymerizations with
the Et(Ind)2ZrCl2/MAO and Me2Si(Ind)2ZrCl2/MAO
catalyst systems in d-limonene gave increased molecular weights, larger
[mmmm] pentads and higher Tm values compared to those run in
toluene. The [mmmm] pentads for isotactic polypropylene were
characterized by 13C NMR and FTIR spectroscopy. For the
Et(Ind)2ZrCl2/MAO catalyst system, the mol fraction of
[mmmm] pentads increased from 0.86 to 0.94 upon switching the solvent from
toluene to d-limonene. Similar increases in molecular
weights and Tm values were observed for propylene polymerizations in
a-pinene with Et(Ind)2ZrCl2/MAO.
Receiving
a GB grant has immensely benefited students, several research projects and the
ability to establish collaborations. Approximately seven undergraduate
students, many who plan to attend graduate school in chemistry or materials
science, have benefited from participation in this project. These
students have presented their work at numerous conferences. Several students
conducted full time research in the summer as a result of PRF funding and a
SUMR grant. Acquisition of a Wyatt light scattering detector has
facilitated GPC characterization of polymerizations in renewable monoterpenes.
Over the last two years, this GPC system was a central instrument for two
publications. Additional research projects stemming from the initial
experiments with d-limonene and a-pinene
currently use the GPC system. Fruitful collaborations with Dr. Kerry
McMahon (Geneva College) and Dr. Carl LeBlond (Indiana University of
Pennsylvania) have been established through funding from the SRF program.
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