The Fluid Bed Reactor

Contemporary Fluidized Bed Applications
PCLA #1 was a large unit by 1942 standards.After the war, demand for gasoline to fuel automobiles continued to increase. Today, more than 370 fluidized FCC units are in operation around the world. The FCC capacity in the U.S. increased from 50 million gallons per day in 1950 to over 210 million gallons per day in 1992. Over the same time period, world capacity is over 460 million gallons per day, up from 63 million gallons per day. As the demands for gasoline volume and qualities have changed, the incorporation of new catalyst technology in these versatile fluidized catalyst units has enabled fuels manufacturers to provide cleaner burning gasolines.

PCLA #1 was dismantled in 1963.Today many chemical reactors use fluidized beds. For example, the commercial synthesis of acrylonitrile, phthalic anhydride, aniline, maleic anhydride, and a portion of the polymerization of ethylene (to polyethylene) and propylene (to polypropylene) are all done in fluid bed reactors. There are noncatalytic processes, such as ore roasting, coking, combustion of coal and other solid fuels, as well as purely physical processes such as drying and conveying of fine particle products like flour, rice, and cement, which use the principles developed for the fine-particle fluidized bed.

 

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